Hornady 6025 Black Powder Lead Balls 40 S&W .395 100 Per Box

Hornady 6025 black powder lead balls in .395 diameter are precision-swaged round projectiles built for traditional muzzleloaders and cap-and-ball revolvers. These 100-per-box lead balls deliver the uniformity that translates to tight groups and reliable performance downrange. Whether you're shooting a flintlock rifle, percussion cap musket, or cap-and-ball revolver, consistent projectiles are foundational to accurate shooting—and that's exactly what Hornady engineered here.

Swaged from pure lead rather than cast, these round balls eliminate the air pockets and voids that plague inferior ammunition. The process yields a smoother, rounder surface that promotes better rotation in the bore and reduces shot-to-shot variation. If you've experienced erratic accuracy with cast balls, the difference here shows up immediately. Uniformity in size, weight, and concentricity means each ball behaves like the last one—critical when you're loading by hand and shooting at distance.

These are .395-inch balls, sized for 40 S&W bore firearms and compatible with both patched and compression-fit loading methods. Before you load, verify your firearm's actual bore diameter and confirm whether you're using a cloth patch or relying on the bore itself to grip the ball. A tight fit ensures accuracy and reliable ignition.

If you're serious about traditional black powder shooting—whether hunting, target work, or historical reenactment—you want ammunition you can trust from shot to shot. Hornady's commitment to precision in the swaging process means you can focus on your technique and your aim, not on variables in your projectiles.

Key Features

• Swaged from pure lead to eliminate air pockets and voids
• Uniform size, weight, and concentricity for consistent accuracy
• Smooth, round surface promotes better bore rotation
• Compatible with both patched and compression-fit loading
• 100 balls per box
• .395-inch diameter for 40 S&W bore firearms

Specifications

Frequently Asked Questions

What firearms are these .395 lead balls designed for?

Hornady 6025 balls are sized for 40 S&W bore firearms, including traditional muzzleloaders and cap-and-ball revolvers. However, before purchasing, verify your specific firearm's actual bore diameter, as bore sizes can vary between manufacturers and vintage weapons.

Should I use a patch or load these as compression fit?

These .395 balls are compatible with both loading methods. If you use a cloth patch, it wraps the ball and engages the rifling; compression fit relies on the bore itself to grip the ball. Your firearm design and bore condition will determine which method works best for your accuracy and reliability.

What's the advantage of swaged balls over cast balls?

Swaging eliminates air pockets and voids that occur during casting, and produces a smoother, rounder surface. This consistency translates to tighter groups and more reliable shot-to-shot performance, especially important in precision shooting.

How many balls come in a box?

Each box of Hornady 6025 contains 100 lead balls, giving you enough for a solid range session or hunting outing.